EASYCAP – Pneumatic Capper for Twist-Off Caps and Plastic Screw Caps
The EASYCAP pneumatic capper is a versatile and compact solution designed to ensure the secure and efficient closure of a wide range of containers with twist-off caps or plastic screw caps. Thanks to its fully pneumatic operation and benchtop design, EASYCAP offers high production flexibility, allowing for the processing of different cap formats and types. It is the ideal choice for small and medium-sized producers looking for a reliable solution for automated capping.
The Easycap benchtop pneumatic capper can also be equipped with a mechanical clamp for closing caps with brush applicators, such as nail polish, gel, and other nail product caps. Easy to use, functional to adjust, and compact in size, it is a simple yet efficient solution for capping jars, bottles, and many other types of containers.
Multiple Compatibility:
Twist-Off Caps: EASYCAP is compatible with twist-off caps in various sizes, ranging from 38 mm to 110 mm, including both standard and tall twist-off caps.
Plastic Screw Caps and Flip-Top Caps: The machine is also suitable for plastic screw caps with diameters up to 50 mm, such as DIN61 vented caps, HDPE screw caps with seals, and flip-top caps.
Maximum Container Height:
The machine can handle containers with a maximum height of 330 mm. Upon request, EASYCAP can be equipped with custom capping columns for bottles or jugs with greater heights, ensuring even more versatility in the production line.
Interchangeable Mandrel:
The capper comes with a standard mandrel specific to one cap format. Additional mandrels can be purchased for other formats, allowing the machine to easily adapt to different types of caps, both twist-off and plastic screw caps. The mandrels are designed to ensure a secure and uniform closure, guaranteeing precise capping in every situation.
Fully Pneumatic Operation:
Thanks to the pneumatic motor, EASYCAP is ideal for work environments where electrical components cannot be used. The air pressure, adjustable between 3 and 7 bar, controls the motor’s power, rotation speed, and torque, allowing the machine to be tailored to various production needs.
Optional Support Blocks:
To further enhance container stability during capping, a sliding pneumatic jar block is available. This accessory prevents the container from rotating during the capping process, ensuring greater operational safety. Additionally, for PET or lightweight plastic bottles, EASYCAP can be equipped with a custom neck clamp to support the container during the cap screwing process.
Performance and Reliability:
Fast Production: EASYCAP is capable of capping approximately 500-600 bottles or containers per hour, providing a quick and efficient solution for small and medium-sized businesses. The ability to adjust speed and torque allows for optimized performance for every type of cap and container.
Robustness and Durability: Built with high-quality materials, such as stainless steel, EASYCAP delivers reliable performance even in demanding production environments. Its sturdy structure ensures long-lasting durability, reducing the need for maintenance and operational costs.
Technical Specifications:
Production Rate: Approximately 500/600 containers per hour
Weight: 30 kg
Power Supply: Compressed air 3-7 bar
Pneumatic Motor: Adjustable via multi-turn flow regulator for optimizing torque and speed:
Air Pressure:
3 bar: 0.15 HP, 4.2 Nm, 500 rpm
5 bar: 0.35 HP, 8.4 Nm, 565 rpm
7 bar: 0.53 HP, 11 Nm, 630 rpm
Thanks to its versatility, reliability, and ease of use, the EASYCAP capper is the perfect solution for automatically capping containers with twist-off caps and plastic screw caps. The machine can be customized to meet the specific needs of each producer, ensuring efficiency and precision at every stage of the packaging process