The ACTARUS Automatic Rotary Monobloc is the ideal solution for filling and capping stand-up flexible pouches with pre-sealed spouts (such as doypacks). Designed for packaging liquid and viscous products, this machine is perfect for companies that require high precision and reliability in their packaging process.
Volumetric Filling System: The pouches are filled using the Doselite volumetric filler, ensuring precise and consistent dosing. The machine can be equipped with an inert gas injection system, such as nitrogen, before capping to enhance product shelf life.
High-Quality Materials: All parts in contact with the product are made of AISI 316L stainless steel, which is highly resistant to corrosion and suitable for food, chemical, cosmetic, and pharmaceutical applications. The seals are made of PTFE, FKM, and food-grade silicone, ensuring safety and long-lasting durability.
Automatic Cap Feeding: The system includes an automatic cap feeder and a vibrating base cap selector, ensuring an efficient and continuous capping process. The cap closure is controlled by a pneumatic motor with adjustable torque control, guaranteeing a perfect seal every time.
Touch Screen and Advanced Control: The machine is equipped with an AISI 304 stainless steel touch screen control panel, allowing for easy management of key operations (START, STOP, RESET, EMERGENCY). A remote support system can also be integrated for online assistance.
Flexible Production Capacity: The Rotary Monobloc can handle up to 3,600 pouches per hour, depending on the type of product and pouch format.
Advanced Customizable System for Diverse Applications
This filling and capping machine is an advanced, customizable system designed to meet the precision, speed, and versatility requirements of the food, cosmetic, chemical, and pharmaceutical industries. With the ability to work with both electronic and pneumatic fillers, as well as configure multiple capping stations, this machine provides scalable solutions for a wide range of applications.
Dosing Configurations: Electronic vs. Pneumatic
The machine is compatible with both dosing technologies, allowing for the selection of the most suitable solution according to specific production needs.
Electronic Fillers with Brushless Motor
High Precision: Thanks to integrated sensors and advanced electronic control, dosing is monitored in real time, ensuring superior accuracy compared to pneumatic systems.
Stability and Control: The brushless motor allows for greater dosing stability, with fine movement control to reduce volume variations.
Programmability: Different dosing recipes can be stored and recalled via a simple and intuitive user interface, allowing for quick product changes without mechanical adjustments.
Cycle Time Reduction: The speed of the brushless motor, combined with the precision of electronic control, increases dosing speed without compromising quality.
Simplified Maintenance and CIP: The electronic system facilitates automatic cleaning (CIP) with programmed cycles, reducing downtime and maintaining high hygiene standards.
Traditional Pneumatic Fillers
Simplicity: Pneumatic systems are simpler in design and offer mechanical robustness, making them ideal for less complex applications.
Reliability: Widely used for their reliable operation even in demanding production environments.
Lower Costs: Pneumatic fillers tend to be less expensive to implement than electronic ones, making them a cost-effective choice for applications where extreme precision is not a critical requirement.
Minimal Maintenance: Require less attention regarding software updates or electronic calibrations, potentially lowering long-term operational costs.
Modular Configurations: Single or Multiple Fillers
The machine can be configured to work with one or more fillers simultaneously, depending on production requirements:
Single Filler Configuration: Ideal for small and medium productions where versatility is important and operations can easily adapt to different product types.
Multiple Fillers Configuration: Significantly increases production speed by allowing multiple fillers to operate in parallel, filling several containers or formats simultaneously, optimizing cycle times and improving efficiency.
Capping Stations: Scalability and Speed
In addition to filling, the machine can be equipped with one or more capping stations to complete the production cycle automatically:
Single Capping Stations: Ideal for smaller productions or products requiring more delicate handling.
Multiple Capping Stations: Increase production capacity by capping multiple containers in parallel, perfectly synchronized with the dosing operations.
Additional Features and Available Accessories
The ACTARUS automatic monobloc can be customized to adapt to the specific requirements of the pouch to be filled and the product to be dosed.
Heating System for Pipes and Dosing System
Electric Tube Heating: Maintains a constant temperature during product transfer, with control up to 100°C and a power of 160W.
Dosing Jacket Heating: Includes thermostats and temperature probes to ensure precise heat control and maintain the product at the optimal temperature.
Stainless Steel Conical Hopper for Product Suction with Level Sensors, Heating, and Mixing
AISI 316 Stainless Steel Construction: Mirror-finished internally and externally for easy cleaning and high corrosion resistance.
Electric Band Heating: Ensures product temperature maintenance throughout the dosing process.
Adjustable Blade Agitator: Keeps the product consistently homogeneous, reducing the risk of sedimentation.
IO-LINK Electronic Pressure Sensors
Precise Measurement: Real-time pressure monitoring inside the hopper ensures proper product feeding to the filler.
Stainless Steel Body: Robust and durable, designed for hygienic applications in the food and pharmaceutical sectors.
Integrated HSAJET® MiniTouch MTHP4 Printing Unit
5.7″ Touchscreen Interface: User-friendly, allows precise control of printing with a height of up to 2 inches.
HP TIJ 2.5 Technology: High-speed printing up to 300 m/min, ideal for high-intensity production lines.
CIP Washing Chambers (Cleaning in Place)
Automatic Cleaning: Enables internal cleaning of the fillers without disassembly, reducing downtime and ensuring high hygiene standards.
This filling and capping machine is a cutting-edge solution for those seeking flexibility, precision, and speed in their production lines. With the ability to choose between electronic or pneumatic fillers, configure single or multiple dosing and capping stations, and with a wide range of available accessories, this machine can be customized to meet the needs of any production sector.
